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PostPosted: Fri Oct 23, 2015 7:37 am 
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Koa
Koa

Joined: Sat Apr 12, 2008 5:57 pm
Posts: 636
Location: Nr London, UK
Recently as a birthday present I was bought a Keenovo 1200w 6" x 36" bending blanket and was wondering how people control these, I've looked into a PID system
http://www.aliexpress.com/store/product ... 91372.html

or

A Digital Temperature Controller
http://www.aliexpress.com/store/product ... 39573.html

I know the PID is more accurate with a thermocouple over the Thermistor based digital controller, but to we need the accuracy?

Anyone used keenovo products as I'd be interested in hearing about them.

Cheers guys

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PostPosted: Fri Oct 23, 2015 9:54 am 
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Cocobolo
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Joined: Mon Mar 18, 2013 8:21 am
Posts: 149
Location: Wales U.K.
First name: Anthony
Last Name: Lee
Country: Wales U.K.
Focus: Build
Status: Amateur
This one is a lot cheaper. http://www.ebay.co.uk/itm/311398362936


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PostPosted: Sat Oct 24, 2015 6:36 am 
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Walnut
Walnut

Joined: Thu Oct 22, 2015 5:03 am
Posts: 2
Location: Pleasantville NJ
First name: EJay
Last Name: Miller
City: Pleasantville
State: New Jersey
Focus: Build
Status: Amateur
Greetings :+)
Harbor Freight tools has 2 hand operated Temperature sensors.
Press a button and a digital Temp appears in a window.
No need for more.
Also I have found that a Heat Blanket" used to heat Barrels" (comes in different sizes)
and lengths works just fine along with a press and shoot heat monitor..
Biggest thing is PRICE. $119. controller built right into blanket mine is 400* capable
Found mine with a search on Inet.
Thanks for listening

EJ.

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PostPosted: Sun Oct 25, 2015 10:40 am 
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Joined: Fri Mar 24, 2006 12:42 pm
Posts: 2360
Location: Windsor Ontario Canada
First name: Fred
Last Name: Tellier
City: Windsor
State: Ontario
Zip/Postal Code: N8T2C6
Country: Canada
Focus: Build
Status: Amateur
The PID controls the temperature automatically up to the set point and maintains that temperature. The digital thermometers are great for reading temperature but do not control, you are the control by turning off and on the power to the blanket or adjusting the speed controller, so constant monitoring is needed. If you let it go too hot or worse forget to watch the temperature you can easily scorch the wood or cause a fire. I did one set of sides with a router speed controller and temperature probe that came with the blanket and decided that more control was required so went PID. As a retired industrial electrician I had knowledge of PID controllers and decided that was the answer. My controller came from Ebay and with everything needed to create a controller box was probably less than $75.00. I now use the controller for several small repair blankets and with my Hide Glue pot so it is very useful. Anyone interested I have assisted quite a few members in designing and building a controller.

Fred

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These users thanked the author Fred Tellier for the post: Alex Kleon (Sun Oct 25, 2015 10:58 am)
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PostPosted: Sun Oct 25, 2015 10:51 am 
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Brazilian Rosewood
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Joined: Fri Aug 19, 2005 4:02 am
Posts: 3272
Location: The Woodlands, Texas
First name: Barry
Last Name: Daniels
I built a controller with Fred's help and am very happy with it. Sometimes, automation is great.


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PostPosted: Mon Oct 26, 2015 2:02 pm 
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Koa
Koa

Joined: Sat Apr 12, 2008 5:57 pm
Posts: 636
Location: Nr London, UK
So Fred what's your opinion on the digital temperature controller?

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PostPosted: Mon Oct 26, 2015 3:44 pm 
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Joined: Fri Mar 24, 2006 12:42 pm
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Location: Windsor Ontario Canada
First name: Fred
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Zip/Postal Code: N8T2C6
Country: Canada
Focus: Build
Status: Amateur
It will work I guess but how you set the temperature might be the issue, I see no means of programming.

Fred

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PostPosted: Mon Oct 26, 2015 4:02 pm 
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Joined: Tue Mar 01, 2011 1:32 pm
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First name: Alex
Last Name: Kleon
City: Whitby
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Hi Fred! While we have your attention, is this suitable, and if so, what else is needed for a complete set-up? http://www.ebay.com/itm/140714316313?_t ... EBIDX%3AIT I'm good at household wiring, but anything else .... not so good!

Alex

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PostPosted: Mon Oct 26, 2015 4:30 pm 
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Joined: Fri Mar 24, 2006 12:42 pm
Posts: 2360
Location: Windsor Ontario Canada
First name: Fred
Last Name: Tellier
City: Windsor
State: Ontario
Zip/Postal Code: N8T2C6
Country: Canada
Focus: Build
Status: Amateur
http://www.ebay.com/itm/Dual-PID-Temperature-Controller-Thermocouple-TD4-SNR-Solid-state-relay-SSR-25-DA/110880595387?rt=nc&_soffid=5007649100&_soffType=OrderSubTotalOffer&_trksid=p5731.m3795

You need a relay to get enough capacity to run the blanket. This should work or get one with a built in relay good for 15 amps.

Fred

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PostPosted: Mon Oct 26, 2015 4:40 pm 
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Joined: Wed Nov 12, 2014 10:02 am
Posts: 513
First name: Daniel
Last Name: Petrzelka
State: Washington
Country: United States
Focus: Build
I might suggest searching for PID controllers on Amazon, and using the OLF link - helps fund our favorite forum ;)

Key things to consider:
K-type thermocouples with the very fine wire tips work very well, as then can easily be sandwiched between the blanket and supporting metal.

SSR is great for faster and quieter on-off cycling, but mechanical relay can work. (Mechanical relays can be very annoying in a quiet shop)

Calculate required amperage: Amps = Watts/Volts - ensure the controller you get / SSR you use is rated higher than the amp draw of your blanket. For example: a 30 amp SSR at 230v can run up to a 6900 watt blanket. Plenty to run your 1200 watt blanket.

I'm building a new controller right now and can post some photos next weekend.



These users thanked the author dpetrzelka for the post: Alex Kleon (Mon Oct 26, 2015 6:31 pm)
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PostPosted: Thu Nov 12, 2015 8:08 pm 
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Joined: Fri Aug 26, 2011 2:21 am
Posts: 668
Location: Philadelphia
First name: Michael
Last Name: Shaw
City: Philadelphia
State: PA
Zip/Postal Code: 19125
Country: USA
Focus: Repair
Status: Semi-pro
I just ordered two of these yesterday from keenovo on ebay. Comes with a new digital controller.
http://m.ebay.com/itm/6-X36-1200W-120V- ... nav=SEARCH

Sent from my SGH-T599 using Tapatalk

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